Tony Inspection Services

TIS focus on custom manufacturing business. We also continue to provide factory audit and goods inspection service as usual.

Our product range include,

• Mould
• Plastic part and rubber part
• Metal part
• Printing
• Electronic component
• PCB and PCBA
• Assembly

We look forward to serve you. And thank you for your support in the past years.

"You’ve proved yourself to be an excellent and trusted agent - I look forward to doing lots more business with you."
–Mr. De Long

"I’ve reviewed your audit and I was very impressed with your findings. I enjoyed reading it, you are very unbias (neutral) with your report. I will be in need of your services again in the near future. Please use me as a reference anytime."
–Mr.Pham

Please contact us for spec and price info.  

When I need work done on my car, I consult with a mechanic. When it’s time to build a deck in the backyard, I will search for an expert and listen to what he says. So when it comes to life itself, why wouldn’t you at least consider what experts think?

Trust me, I completely understand that the term ‘expert’ is often self-proclaimed. Nevertheless, it is up to you to hear, interpret, and evaluate information.

What you do with it is ultimately your call. With that, LifeRemix has done some homework and we’re bringing you a list of things that you’ll need to consider. If you…

Continue reading at http://liferemix.net/how-work-masters

Want to know what the time is for another city around the world ? This is quite handy, and easy to use. Just click the link and you can find it out.http://www.timeanddate.com/worldclock/

One evening a family brings their frail, elderly mother to the local nursing home in Dublin and leaves her as planned, hoping she will be well cared for.

The next morning, the nurses bathe her, feed her a tasty breakfast including All Bran and some toast, and set her in a chair at a window overlooking a lovely flower garden.

She seems okay, but after a while she slowly starts to lean over sideways in her chair. Two attentive nurses immediately rush up to catch her and straighten her up. Again she seems okay, but after a while, she starts to tilt to the other side. The nurses rush back and once more bring her back upright.
This goes on all morning.

Later on the family arrives to see how their dear sweet mother is adjusting to her new home. "So Ma, how is it here? Are they treating you all right?" they ask.

"It’s pretty nice," she replies. "Except them feckers won’t let me fart."

This is the AQL table any inspection is based on, and it’s the golden rule to follow in doing goods inspection. It’s globally accepted by quality organizations. I hope this table would help buyers get more acquainted with the quality work, and gain more control over the goods quality when dealing with factories.

Please contact Tony Inspection for any goods inspection in south China region.  We’ll be your eyes and ears for the product quality.

Yes, get it printed in Shenzhen at a lower cost. Here in Shenzhen we have many printers to work with. This outsourcing may make difference to your business. Whatever it is the namecard, the manual, the book, gift box etc. We guarantee the Quality, price and on time delivery.

• Mar 8-10th — The 13th China International e4 Electronics show — Shenzhen
• Mar 17th-21st — Furniture — Dongguan
• Mar 19th-22nd — Furniture — Shenzhen
• Mar28th-31st — Shoe –Dongguan
• Mar 28th-31st — Machine&Tooling — Shenzhen
• April 10th-14th — Printing Technology — Dongguan
• April 14-17th — HongKong Electronics Fair –HK

The term “Poka Yoke” was coined in Japan during the 1960s by Shigeo Shingo, an industrial engineer at Toyota. Dr Shingo is also credited with creating and formalising Zero Quality Control (poka-yoke techniques to correct possible defects + source inspection to prevent defects = zero quality control). He also contributed to the Toyota Production System and developed the SMED (Single Minute Exchange of Dyes) and the Just in Time (JIT) concepts.

Poka Yoke is Japanese for mistake-proofing: yokeru is “to avoid”, while poka means “inadvertent errors”. Poka Yoke devices thus enable avoiding inadvertent errors through behaviour-shaping constraints. They are a way of preventing errors by placing limits on how an operation can be performed in order to force its correct completion. People cannot function like machines, with the same result every time. A small distraction can lead to work going wrong. It is not necessarily the worker’s fault, as poorly-designed processes that require a great deal of attention can contribute severely to problems. The basic principles of Poka Yoke, therefore, advocate designing or developing tools, techniques and processes such that it is impossible or very difficult for people to make mistakes.

Poka Yoke is based on the premise that everyone must work together to achieve zero defects. It assumes that the quality of products starts from product design and must be built into the manufacturing process.

Traditional engineering processes are designed to increase the efficiency of an operation by enabling people and machines to work faster. Poka Yoke doesn’t violate or negate good engineering practices. Instead, it expands on those practices to include ways to help people and machines do the job right as well as quickly. Error proofing must be implemented to prevent human errors. In a weld shop at Rojee Tasha Stampings, during the welding of a bracket, it was observed that the nut plate was welded in the reverse direction. This problem was highlighted by a customer complaint. A fixture was then designed with fixed locations, thus avoiding reverse/opposite side bracket welding. While this was a small improvement, it led to error proofing, saving time and reduction in customer complaints.

Poka Yoke relies on source inspection, detecting defects before they affect the production line and working to eliminate the cause. Statistical quality inspection will ultimately no longer be required, as there will be no defects to detect – “zero defects”. When a Poka Yoke is designed in a way that it helps the operator recognise the defects before it is about to occur, it is called prevention or prediction type of Poka Yoke.

Prevention-based mechanisms sense an abnormality that is about to happen, and then signal the occurrence or halt processing, depending on the severity, frequency or downstream consequences. In many situations, it is not possible or economically feasible to prevent defects, particularly where the capital cost of the Poka Yoke mechanism far exceeds the cost of prevention. For these situations, defects are detected early in the process, preventing them from flowing to downstream processes and multiplying the cost of non-conformance. Such Poka Yoke is called detection type Poka Yoke.

Following the Poka Yoke philosophy requires an organisation to build a strong foundation in total quality management. Organisations must learn to place the customer before everything else. They must promote quality ownership at the source, and need to ensure that their people are truly empowered. They must adopt pre-, self-, and post-inspection at source. Poka Yoke requires real-time feedback and corrective action. All these are the building blocks of an effective Poka Yoke effort. After installation, the functioning of the Poka Yoke must be verified according to the prescribed standard method and predefined frequency using a Daily Poka Yoke check sheet.

Mistakes happen in organisations for many reasons, but almost all of them can be prevented, if people make the effort to identify when problems happen, define root causes, and then take the proper corrective actions. The objective is to prevent, or at least, detect and weed out defects, as early as possible in the process. The use of simple Poka Yoke mechanisms and other safeguards can also prevent mistakes from becoming catastrophic events.